Mullite-Cordierite Honeycomb Ceramics Regenerator 100X100X100mm for Square Cell 2mm Steel, Forging & Smelting Furnace

• Customization: Available
• Application: Catalyst carriers, Fillers, Filter materials, Heat storage materials
• Cell Shape: Circle, Hexagon, Quadrilateral
• Model NO.: RJ-1593
• Material: Ceramic
• Temperature Resistance: 1400℃
• Advantage: Excellent Catalyst
• Source: Ceramic
• Structure Feature: Structrue Packing
• Form: Honeycomb Shape
• Hole Shape: Round, Square, Hexagonal, Triangular
• Heat Transfer Surface: Plate Heat Exchanger
• Max. Working Tem. (Celsius Degree): 1320-1700
• Hole Numbers: 25/40/43/50/60 Holes
• Transport Package: Steel Drum, Ton Bag, Carton Box
• Specification: 100*100*100mm; 150*100*100mm; 150*150*300mm, etc.
• Trademark: RONGJIAN
• Origin: China
• HS Code: 3824999999
• Production Capacity: 10000ton/Year
• Package Size: 110.00cm * 95.00cm * 95.00cm
• Package Gross Weight: 770.000kg

Product Description

Special cellular heat accumulator, the heat storage body is distributed through the upper and lower honeycomb holes, and the irregular micro holes are distributed on the side wall between the small holes and the small holes, and the micro holes are communicated with each other. The row holes are at right angles to the row holes.
 

Application

Honeycomb ceramic accumulator is a key component of regenerative burners, which is widely used in various heating furnaces,hot blast furnaces,heat treatment furnaces, cracking furnaces,roasters,melting furnaces,soaking furnaces,oil and gas boilers and other furnaces in steel, machinery,building materials,petrochemical,non-ferrous metal smelting and other industries.the technology is to make two regenerative chambers alternately absorb and release heat through reversing devices. 

 

Product Description

Characteristics of RTO Heat Exchange Honeycomb Ceramic

The characteristics of the honeycomb ceramic regenerator are as follow: they have low heat expansion, high specific heat capacity, high specific surface area, low pressure drop, low thermal resistance, good thermal conductivity, thermal shock resistant and much more. So, in metallurgy and chemical industries, it's used as HTAC, while we combine recycling the heat of the emissions, high efficient combustion with reducing NOx. It becomes a true energy saver and decreases Nox.

Materials: Alumina, Dense Alumina, Cordierite, Dense Cordierite, Mullite, Corundum Mullite and others.

Specifications: 100x100x100, 100x150x150, 150x150x150, 150x150x300mm and others.

Hole count: 25x25, 40x40, 43x43, 50x50, 60x60 and others.

 

Product Parameters

 

Chemical analysis of RTO Heat Exchange Honeycomb Ceramic

Comosition	Value(%)
Al2O3	55~65
SiO2	25~35
MgO	1~5
Fe2O3+TiO2	3~5
Others	<5

Technical Specification of RTO Heat Exchange Honeycomb Ceramic

Index	Unit	Value
Density	g/cm3	1.7~2.0
Coefficient of heat expansion	(X10-6K-1)(20-800ºC)	≤3.0
Specific heat	(J/Kg.k)(20~1000ºC)	900~1150
Thermal conductivity	(20~1000ºC)	1.2~1.8
Impact thermal resistance	(ºC/min)	≥350
Max.working temp.	ºC	1320
Water absorption	%	15~25

Dimension and Other Physical Properties

Dimension	Quantity of channels	Wall thickness	Outside wall thickness	Channel width	Void section	Weight piece
150 × 150 × 300	25 × 25	1.0mm ± 0.1	1.2mm ± 0.15	4.8-5.0mm	67%	4.0-5.0kg
150 × 150 × 300	32 × 32	0.9mm ± 0.1	1.2mm ± 0.15	3.8-3.9mm	61.6%	4.6-5.6kg
150 × 150 × 300	40 × 40	0.7mm ± 0.1	1.1mm ± 0.15	2.9-3.1mm	64%	4.7-5.7kg
150 × 150 × 300	43 × 43	0.65mm ± 0.1	1.1mm ± 0.15	2.7-2.9mm	62%	4.8-5.8kg
150 × 150 × 300	50 × 50	0.6mm ± 0.1	0.8mm ± 0.15	2.3-2.5mm	61%	4.8-5.8kg
150 × 150 × 300	60 × 60	0.45mm ± 0.1	0.8mm ± 0.15	1.9-2.1mm	63.4%	4.7-5.7kg

 

Detailed Photos

 

Key Types & Shapes:
1.Catalyst Supports (e.g., Ceramic Substrates): The essential base for catalysts (e.g., precious metals) in emission control systems. Shapes: Primarily cylinders or rectangular blocks. Uses: Automotive catalysts (TWC, DOC, SCR, DPF, GPF), industrial SCR/SNCR DeNOx, VOCs catalytic combustion.

2.Thermal Regenerators (Heat Storage Bodies): Designed for cyclic heat absorption and release in systems like RTOs (Regenerative Thermal Oxidizers) and industrial furnaces. Delivers: Ultra-high thermal efficiency (>90%) and significant energy savings. Shapes: Large rectangular blocks dominate, sometimes custom shapes.

3.Filters (e.g., Particulate Filters):Trap and remove particulate matter (PM) or impurities via microporous channel walls. Shapes: Cylinders are common; specialized plugged structures for DPFs (Diesel Particulate Filters). Uses: Diesel exhaust filtration (DPF), molten metal filtration (Al, Cu, Fe), high-temperature gas cleaning.

4.Structured Packing: Replace random packing in chemical towers (distillation, absorption). Benefits: Higher efficiency, lower pressure drop, increased capacity. Shapes: Typically cylinders or rectangular blocks.

By External Shape: Available in STANDARD forms like Cylinders (Round) and Rectangular Blocks (Square/Long), plus CUSTOM shapes to fit specific reactor/furnace designs.
 

Key Benefits:

1.SUPERIOR Catalytic Platform: Provides massive active surface area & stable support for chemical reactions, maximizing catalyst efficiency and lifespan.

2.HIGHLY EFFICIENT Thermal Management: Enables rapid heat exchange and recovery (>90% thermal efficiency), drastically reducing energy consumption in thermal processes.

3.PRECISION Filtration: Achieves high-efficiency capture of fine particles (PM2.5/10, soot, metal inclusions), ensuring compliance or process purity.

4.OPTIMIZED Mass Transfer: Structured channels minimize pressure drop while maximizing gas/liquid contact, enhancing separation and reaction processes.

5.EXTREME Durability: Withstands harsh conditions including HIGH TEMPERATURES (up to 1600°C+), chemical corrosion, and thermal cycling, ensuring long-term reliability.
 

Honeycomb Ceramic Carrier Honeycomb Ceramic Industrial Ceramic Honeycomb Ceramic Filter Honeycomb Monolith Ceramic Honeycomb Ceramic Plate Diese Particulate Filter Honeycomb Ceramic Honeycomb Ceramic Monolith Honeycomb Cordierite Ceramic Heat Exchange Ceramic Ceramic Substrate Honeycomb Ceramic Regenerator

 

 

Packaging & Shipping

 

Customers Visiting

FAQ

Q1: Where Is Your Factory Located?

A: Our factory are located in No.1-269, Zone B, Xiangdong Industrial Park, Xiangdong District, Pingxiang City, Jiangxi,China.welocme your visiting.

Q 2: What Are Your Main Products?
A:Our factory mainly produces various kinds of ceramic balls (including Activated alumina, Grinding Ball, Refactory Ceramic Ball, Porous ceramic ball,Zirconia Ball, Ceramic Inert Ball etc. ),molecular sieves(including 3A/4A/5A/13X etc.) ,actived alumina, tower random packing(including plastic/metal/ceramic material of Pall Ring,intalox saddle lMTP,Raschig Ring,Cascade Mini Ring etc.), structured packing(including Vane demister, Plastic Mesh Demister, Wire Mesh Separator Demister,Ceramic/plastic/metal Structured Packing etc.),Honeycomb ceramic,Ceramic Bio Bacteria Ball,Ceramic Acid Proof Brick,Exteriment packing etc.


Q3: What Kind Of Payment Do You Accept?
A:we accept T/T,western union.

Q4:What's your terms of delivery?
A:EXW, FOB, CIF,DAP.

Q5: Can I get free samples?                                               
A: Yes, free samples 5-10 kg,please advise your contact details.

Q6: What is your MOQ?
A: The MOQ is different as per different products, for example, 1 Ton for ceramic ball.