25-76mm Random Packing Ceramic Super Intalox Saddle Ring for Scrubber Tower

• Customization: Available
• Material: Ceramic
• Type: Random Packing
• Model NO.: RJ-1994
• Usage: Chemical Engineering
• Structure Feature: Ring Form Filler
• Effect: Random Packing
• Source: Particle
• Character: Acid Resistance
• Advantage: High Mass Transfer Efficiency
• Transport Package: Carton Box, Ton Bag, Steel Drum
• Specification: 25mm 38mm 50mm 76mm
• Trademark: RONGJIAN
• Origin: China
• HS Code: 6909110000
• Production Capacity: 10000ton/Year
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 1350.000kg

Product Description

Product Description

Technical Specifications of Ceramic Intalox Saddle Packing

1. Model & Dimensions
 Model Range: IMTP #15 to #70 (equivalent to nominal sizes DN25, 38, 50, 76mm)
Standard Dimensions:25mm (1"): 25 × 19 × 3mm (Diameter × Height × Wall Thickness)
38mm (1.5"): 38 × 28 × 4mm
50mm (2"): 50 × 36 × 5mm

2. Key Performance Metrics
 Specific Surface Area: 142-450 m²/m³ (higher surface area for smaller sizes)
Void Fraction: 70-78% (optimized for low pressure drop)
Bulk Density: ~2350 kg/m³ (typical ceramic packing density)

3. Physical & Chemical Properties

Temperature Resistance:
Operating: >1400°C (continuous service)
Firing Range: 1280-1320°C (manufacturing process)
Chemical Resistance:
Resistant to all inorganic/organic acids.
Suitable for alkaline environments (pH <14)
Water Absorption: ≤0.5% (low porosity ensures durability)
4. Applications & Advantages
 Primary Industries:
Chemical processing (acid gas scrubbing, distillation)
Metallurgical (gas purification, exhaust treatment)
Oxygen/nitrogen plants (cryogenic air separation)
Equipment Compatibility:
Absorption towers, quenching columns, packed bed reactors
Performance Benefits:
15-20% higher capacity vs. random packings (e.g., Raschig rings)
20-60% lower pressure drop due to optimized flow channels
Superior mass transfer from serrated surface design
 5. Material & Quality Standards
 Base Material: High-alumina ceramic (Al2O3 ≥23%)
Standards Compliance: ASTM D6801 (industrial ceramics), ISO 9001

Specification

Name	Size (mm)	Diameter×Height×Thickness (mm)	Surface area (m2/m3)	Free volume (%)	Bulk numbers (per/ m3)	Bulk density (kg/m)	Dry packing Factor (m-1)
ceramic intalox saddle	Φ16	16*12*2	450	70	710	382000	1311
	Φ25	25*19*3	250	74	610	84000	617
	Φ38	38*30*4	164	75	590	25000	389
	Φ50	50*40*5	142	75	560	9300	323
	Φ76	76*57*9	92	78	530	1800	194

1. Structural Advantages

2. Material Properties

3. Performance Benefits

High Porosity & Optimized Flow ChannelsThe packing bed has a large void fraction, enhancing gas-liquid contact efficiency.
The arc-shaped liquid channels reduce gas flow resistance and minimize radial diffusion when liquid flows downward.
The hybrid shape (between circular and saddle-shaped) improves liquid distribution and increases gas flow paths.

High Density & Mechanical StrengthEnsures durability under high-pressure conditions.
Superior Chemical & Thermal ResistanceResistant to inorganic acids, organic acids, and organic solvents.
Withstands high temperatures, making it suitable for harsh industrial environments.

Enhanced Mass Transfer EfficiencyThe optimized structure promotes better gas-liquid interaction, improving absorption, distillation, and reaction processes.
Low Pressure DropReduces energy consumption in gas processing applications.
Corrosion & Heat ResistanceIdeal for acidic, high-temperature, and corrosive environments (e.g., sulfuric acid production, exhaust gas scrubbing).

Applications Summary

Chemical Industry: Absorption towers, distillation columns, scrubbers.
Metallurgical Industry: High-temperature gas treatment, smelting furnaces.
Environmental Protection: Waste gas purification, wastewater treatment.

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