25-76mm Ceramic Scrubber Packing Ceramic Intalox Saddle Ring for Tower Packing
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Product Details
| Customization: | Available |
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| Material: | Ceramic |
| Type: | Random Packing |
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Basic Info.
- Model NO.
- RJ-2013
- Usage
- Chemical Engineering
- Structure Feature
- a Semicircular Arc
- Effect
- Random Packing
- Source
- Argil
- Character
- Acid Resistance
- Materials
- Argil
- Advantage
- High Mass Transfer Efficiency
- Transport Package
- Carton Box, Ton Bag, Steel Drum
- Specification
- 25mm 38mm 50mm 76mm
- Trademark
- RONGJIAN
- Origin
- China
- HS Code
- 6909110000
- Production Capacity
- 10000ton/Year
Packaging & Delivery
- Package Size
- 100.00cm * 100.00cm * 100.00cm
- Package Gross Weight
- 1350.000kg
Product Description
Product Description
Technical Specifications of Ceramic Intalox Saddle Packing
1. Model & Dimensions
Model Range: IMTP #15 to #70 (equivalent to nominal sizes DN25, 38, 50, 76mm)
Standard Dimensions:25mm (1"): 25 × 19 × 3mm (Diameter × Height × Wall Thickness)
38mm (1.5"): 38 × 28 × 4mm
50mm (2"): 50 × 36 × 5mm
Model Range: IMTP #15 to #70 (equivalent to nominal sizes DN25, 38, 50, 76mm)
Standard Dimensions:25mm (1"): 25 × 19 × 3mm (Diameter × Height × Wall Thickness)
38mm (1.5"): 38 × 28 × 4mm
50mm (2"): 50 × 36 × 5mm
2. Key Performance Metrics
Specific Surface Area: 142-450 m²/m³ (higher surface area for smaller sizes)
Void Fraction: 70-78% (optimized for low pressure drop)
Bulk Density: ~2350 kg/m³ (typical ceramic packing density)
3. Physical & Chemical Properties
Temperature Resistance:
Operating: >1400°C (continuous service)
Firing Range: 1280-1320°C (manufacturing process)
Chemical Resistance:
Resistant to all inorganic/organic acids.
Suitable for alkaline environments (pH <14)
Water Absorption: ≤0.5% (low porosity ensures durability)
4. Applications & Advantages
Primary Industries:
Chemical processing (acid gas scrubbing, distillation)
Metallurgical (gas purification, exhaust treatment)
Oxygen/nitrogen plants (cryogenic air separation)
Equipment Compatibility:
Absorption towers, quenching columns, packed bed reactors
Performance Benefits:
15-20% higher capacity vs. random packings (e.g., Raschig rings)
20-60% lower pressure drop due to optimized flow channels
Superior mass transfer from serrated surface design
5. Material & Quality Standards
Base Material: High-alumina ceramic (Al2O3 ≥23%)
Standards Compliance: ASTM D6801 (industrial ceramics), ISO 9001
Operating: >1400°C (continuous service)
Firing Range: 1280-1320°C (manufacturing process)
Chemical Resistance:
Resistant to all inorganic/organic acids.
Suitable for alkaline environments (pH <14)
Water Absorption: ≤0.5% (low porosity ensures durability)
4. Applications & Advantages
Primary Industries:
Chemical processing (acid gas scrubbing, distillation)
Metallurgical (gas purification, exhaust treatment)
Oxygen/nitrogen plants (cryogenic air separation)
Equipment Compatibility:
Absorption towers, quenching columns, packed bed reactors
Performance Benefits:
15-20% higher capacity vs. random packings (e.g., Raschig rings)
20-60% lower pressure drop due to optimized flow channels
Superior mass transfer from serrated surface design
5. Material & Quality Standards
Base Material: High-alumina ceramic (Al2O3 ≥23%)
Standards Compliance: ASTM D6801 (industrial ceramics), ISO 9001
Specification
Name | Size (mm) | Diameter×Height×Thickness (mm) | Surface area (m2/m3) | Free volume (%) | Bulk numbers (per/ m3) | Bulk density (kg/m) | Dry packing Factor (m-1) |
ceramic intalox saddle | Φ16 | 16*12*2 | 450 | 70 | 710 | 382000 | 1311 |
Φ25 | 25*19*3 | 250 | 74 | 610 | 84000 | 617 | |
Φ38 | 38*30*4 | 164 | 75 | 590 | 25000 | 389 | |
Φ50 | 50*40*5 | 142 | 75 | 560 | 9300 | 323 | |
Φ76 | 76*57*9 | 92 | 78 | 530 | 1800 | 194 |
1. Structural Advantages
2. Material Properties
3. Performance Benefits
High Porosity & Optimized Flow ChannelsThe packing bed has a large void fraction, enhancing gas-liquid contact efficiency.
The arc-shaped liquid channels reduce gas flow resistance and minimize radial diffusion when liquid flows downward.
The hybrid shape (between circular and saddle-shaped) improves liquid distribution and increases gas flow paths.
The arc-shaped liquid channels reduce gas flow resistance and minimize radial diffusion when liquid flows downward.
The hybrid shape (between circular and saddle-shaped) improves liquid distribution and increases gas flow paths.
High Density & Mechanical StrengthEnsures durability under high-pressure conditions.
Superior Chemical & Thermal ResistanceResistant to inorganic acids, organic acids, and organic solvents.
Withstands high temperatures, making it suitable for harsh industrial environments.
Superior Chemical & Thermal ResistanceResistant to inorganic acids, organic acids, and organic solvents.
Withstands high temperatures, making it suitable for harsh industrial environments.
Enhanced Mass Transfer EfficiencyThe optimized structure promotes better gas-liquid interaction, improving absorption, distillation, and reaction processes.
Low Pressure DropReduces energy consumption in gas processing applications.
Corrosion & Heat ResistanceIdeal for acidic, high-temperature, and corrosive environments (e.g., sulfuric acid production, exhaust gas scrubbing).
Low Pressure DropReduces energy consumption in gas processing applications.
Corrosion & Heat ResistanceIdeal for acidic, high-temperature, and corrosive environments (e.g., sulfuric acid production, exhaust gas scrubbing).
Applications Summary
Chemical Industry: Absorption towers, distillation columns, scrubbers.
Metallurgical Industry: High-temperature gas treatment, smelting furnaces.
Environmental Protection: Waste gas purification, wastewater treatment.
Metallurgical Industry: High-temperature gas treatment, smelting furnaces.
Environmental Protection: Waste gas purification, wastewater treatment.
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