Customization: | Available |
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Type: | Structured Packing |
Usage: | Chemical Engineering |
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Materials: Alumina, Dense Alumina, Cordierite, Dense Cordierite, Mullite, Corundum Mullite and others.
Specifications: 100x100x100, 100x150x150, 150x150x150, 150x150x300mm and others.
Hole count: 25x25, 40x40, 43x43, 50x50, 60x60 and others.
Key Benefits:
1.SUPERIOR Catalytic Platform: Provides massive active surface area & stable support for chemical reactions, maximizing catalyst efficiency and lifespan.
2.HIGHLY EFFICIENT Thermal Management: Enables rapid heat exchange and recovery (>90% thermal efficiency), drastically reducing energy consumption in thermal processes.
3.PRECISION Filtration: Achieves high-efficiency capture of fine particles (PM2.5/10, soot, metal inclusions), ensuring compliance or process purity.
4.OPTIMIZED Mass Transfer: Structured channels minimize pressure drop while maximizing gas/liquid contact, enhancing separation and reaction processes.
5.EXTREME Durability: Withstands harsh conditions including HIGH TEMPERATURES (up to 1600°C+), chemical corrosion, and thermal cycling, ensuring long-term reliability.
Key Types & Shapes:
1.Catalyst Supports (e.g., Ceramic Substrates): The essential base for catalysts (e.g., precious metals) in emission control systems. Shapes: Primarily cylinders or rectangular blocks. Uses: Automotive catalysts (TWC, DOC, SCR, DPF, GPF), industrial SCR/SNCR DeNOx, VOCs catalytic combustion.
2.Thermal Regenerators (Heat Storage Bodies): Designed for cyclic heat absorption and release in systems like RTOs (Regenerative Thermal Oxidizers) and industrial furnaces. Delivers: Ultra-high thermal efficiency (>90%) and significant energy savings. Shapes: Large rectangular blocks dominate, sometimes custom shapes.
3.Filters (e.g., Particulate Filters):Trap and remove particulate matter (PM) or impurities via microporous channel walls. Shapes: Cylinders are common; specialized plugged structures for DPFs (Diesel Particulate Filters). Uses: Diesel exhaust filtration (DPF), molten metal filtration (Al, Cu, Fe), high-temperature gas cleaning.
4.Structured Packing: Replace random packing in chemical towers (distillation, absorption). Benefits: Higher efficiency, lower pressure drop, increased capacity. Shapes: Typically cylinders or rectangular blocks.
By External Shape: Available in STANDARD forms like Cylinders (Round) and Rectangular Blocks (Square/Long), plus CUSTOM shapes to fit specific reactor/furnace designs.
Chemical analysis of RTO Heat Exchange Honeycomb Ceramic
Comosition |
Value(%) |
Al2O3 |
55~65 |
SiO2 |
25~35 |
MgO |
1~5 |
Fe2O3+TiO2 |
3~5 |
Others |
<5 |
Index |
Unit |
Value |
Density |
g/cm3 |
1.7~2.0 |
Coefficient of heat expansion |
(X10-6K-1)(20-800ºC) |
≤3.0 |
Specific heat |
(J/Kg.k)(20~1000ºC) |
900~1150 |
Thermal conductivity |
(20~1000ºC) |
1.2~1.8 |
Impact thermal resistance |
(ºC/min) |
≥350 |
Max.working temp. |
ºC |
1320 |
Water absorption |
% |
15~25 |
Dimension |
Quantity of channels |
Wall thickness |
Outside wall thickness |
Channel width |
Void section |
Weight piece |
150 × 150 × 300 |
25 × 25 |
1.0mm ± 0.1 |
1.2mm ± 0.15 |
4.8-5.0mm |
67% |
4.0-5.0kg |
150 × 150 × 300 |
32 × 32 |
0.9mm ± 0.1 |
1.2mm ± 0.15 |
3.8-3.9mm |
61.6% |
4.6-5.6kg |
150 × 150 × 300 |
40 × 40 |
0.7mm ± 0.1 |
1.1mm ± 0.15 |
2.9-3.1mm |
64% |
4.7-5.7kg |
150 × 150 × 300 |
43 × 43 |
0.65mm ± 0.1 |
1.1mm ± 0.15 |
2.7-2.9mm |
62% |
4.8-5.8kg |
150 × 150 × 300 |
50 × 50 |
0.6mm ± 0.1 |
0.8mm ± 0.15 |
2.3-2.5mm |
61% |
4.8-5.8kg |
150 × 150 × 300 |
60 × 60 |
0.45mm ± 0.1 |
0.8mm ± 0.15 |
1.9-2.1mm |
63.4% |
4.7-5.7kg |
Q1: Where Is Your Factory Located?
A: Our factory are located in No.1-269, Zone B, Xiangdong Industrial Park, Xiangdong District, Pingxiang City, Jiangxi,China.welocme your visiting.