Honeycomb Ceramic, Corundum Honeycomb Ceramic Catalyst Heat Exchanger Macropore & Shape Customizable

Product Description

Honeycomb Ceramic, Corundum Honeycomb Ceramic Catalyst Heat Exchanger Macropore & Shape Customizable
Honeycomb Ceramic Catalyst
Catalytic substrates are honeycomb ceramics coated with active catalytic materials, such as noble metals (Pt, Pd, Rh) or transition metal oxides. Their structured channels facilitate laminar or turbulent flow, optimizing reaction kinetics and contact efficiency.

Common Materials: Cordierite, alumina, zirconia
Cell Density: 100-600 CPSI (cells per square inch)

Functions
Promote contact between gas molecules and catalytic surface to accelerate redox reactions
Convert harmful gases like CO, HC, NOx into harmless components
Maintain catalytic efficiency under high-temperature conditions

Applications
Three-Way Catalytic Converters (TWC) in gasoline vehicles
Selective Catalytic Reduction (SCR) systems for diesel engines
Catalytic Oxidation Systems (RCO/CO) for industrial VOC abatement
Fixed-Bed Catalytic Reactors in chemical processing

Industries
Automotive emission control, environmental engineering, chemical manufacturing, coatings, electronics, etc.
 

Application

Key Benefits:

1.SUPERIOR Catalytic Platform: Provides massive active surface area & stable support for chemical reactions, maximizing catalyst efficiency and lifespan.

2.HIGHLY EFFICIENT Thermal Management: Enables rapid heat exchange and recovery (>90% thermal efficiency), drastically reducing energy consumption in thermal processes.

3.PRECISION Filtration: Achieves high-efficiency capture of fine particles (PM2.5/10, soot, metal inclusions), ensuring compliance or process purity.

4.OPTIMIZED Mass Transfer: Structured channels minimize pressure drop while maximizing gas/liquid contact, enhancing separation and reaction processes.

5.EXTREME Durability: Withstands harsh conditions including HIGH TEMPERATURES (up to 1600°C+), chemical corrosion, and thermal cycling, ensuring long-term reliability.
 

 

Product Description

Materials: Alumina, Dense Alumina, Cordierite, Dense Cordierite, Mullite, Corundum Mullite and others.

Specifications: 100x100x100, 100x150x150, 150x150x150, 150x150x300mm and others.

Hole count: 25x25, 40x40, 43x43, 50x50, 60x60 and others.

Key Types & Shapes:
1.Catalyst Supports (e.g., Ceramic Substrates): The essential base for catalysts (e.g., precious metals) in emission control systems. Shapes: Primarily cylinders or rectangular blocks. Uses: Automotive catalysts (TWC, DOC, SCR, DPF, GPF), industrial SCR/SNCR DeNOx, VOCs catalytic combustion.

2.Thermal Regenerators (Heat Storage Bodies): Designed for cyclic heat absorption and release in systems like RTOs (Regenerative Thermal Oxidizers) and industrial furnaces. Delivers: Ultra-high thermal efficiency (>90%) and significant energy savings. Shapes: Large rectangular blocks dominate, sometimes custom shapes.

3.Filters (e.g., Particulate Filters):Trap and remove particulate matter (PM) or impurities via microporous channel walls. Shapes: Cylinders are common; specialized plugged structures for DPFs (Diesel Particulate Filters). Uses: Diesel exhaust filtration (DPF), molten metal filtration (Al, Cu, Fe), high-temperature gas cleaning.

4.Structured Packing: Replace random packing in chemical towers (distillation, absorption). Benefits: Higher efficiency, lower pressure drop, increased capacity. Shapes: Typically cylinders or rectangular blocks.

By External Shape: Available in STANDARD forms like Cylinders (Round) and Rectangular Blocks (Square/Long), plus CUSTOM shapes to fit specific reactor/furnace designs.

 

Product Parameters

 

Chemical analysis of RTO Heat Exchange Honeycomb Ceramic

Comosition	Value(%)
Al2O3	55~65
SiO2	25~35
MgO	1~5
Fe2O3+TiO2	3~5
Others	<5

Technical Specification of RTO Heat Exchange Honeycomb Ceramic

Index	Unit	Value
Density	g/cm3	1.7~2.0
Coefficient of heat expansion	(X10-6K-1)(20-800ºC)	≤3.0
Specific heat	(J/Kg.k)(20~1000ºC)	900~1150
Thermal conductivity	(20~1000ºC)	1.2~1.8
Impact thermal resistance	(ºC/min)	≥350
Max.working temp.	ºC	1320
Water absorption	%	15~25

Dimension and Other Physical Properties

Dimension	Quantity of channels	Wall thickness	Outside wall thickness	Channel width	Void section	Weight piece
150 × 150 × 300	25 × 25	1.0mm ± 0.1	1.2mm ± 0.15	4.8-5.0mm	67%	4.0-5.0kg
150 × 150 × 300	32 × 32	0.9mm ± 0.1	1.2mm ± 0.15	3.8-3.9mm	61.6%	4.6-5.6kg
150 × 150 × 300	40 × 40	0.7mm ± 0.1	1.1mm ± 0.15	2.9-3.1mm	64%	4.7-5.7kg
150 × 150 × 300	43 × 43	0.65mm ± 0.1	1.1mm ± 0.15	2.7-2.9mm	62%	4.8-5.8kg
150 × 150 × 300	50 × 50	0.6mm ± 0.1	0.8mm ± 0.15	2.3-2.5mm	61%	4.8-5.8kg
150 × 150 × 300	60 × 60	0.45mm ± 0.1	0.8mm ± 0.15	1.9-2.1mm	63.4%	4.7-5.7kg

 

Detailed Photos

 
 

Packaging & Shipping

Customers Visiting

FAQ

Q1: Where Is Your Factory Located?

A: Our factory are located in No.1-269, Zone B, Xiangdong Industrial Park, Xiangdong District, Pingxiang City, Jiangxi,China.welocme your visiting.

Q 2: What Are Your Main Products?
A:Our factory mainly produces various kinds of ceramic balls, molecular sieves, actived alumina, tower random packing,plastic and metal material, environmental filter materials, high-performance ceramics and so on.

Q3: What Kind Of Payment Do You Accept?
A:we accept T/T,western union.

Q4:What's your terms of delivery?
A:EXW, FOB, CIF,DAP.

Q5: Can I get free samples?                                               
A: Yes, free samples 1-2 kg,please advise your contact details.

Q6: What is your MOQ?
A: The MOQ is different as per different products, for example, 1 Ton for ceramic ball.