Ceramic Intalox Saddles Ring Ceramic Intalox Saddle for Ceramic Scrubber Tower Packing
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Product Highlights
- High Mass Transfer Efficiency: Optimized serrated surface design improves gas-liquid interaction for absorption and distillation.
- Low Pressure Drop: Arc-shaped channels reduce gas flow resistance, lowering energy consumption in processing.
- Superior Chemical Resistance: Resistant to all inorganic/organic acids and suitable for alkaline environments (pH <14).
- Flexible Customization: Offers full, minor, and flexible customization from samples or designs.
- High Void Fraction: 70-78% void fraction enhances gas-liquid contact efficiency and liquid distribution.
- Versatile Applications: Used in chemical scrubbing, metallurgical gas purification, and cryogenic air separation.
- Certified Quality: Complies with ASTM D6801 and ISO 9001 standards with rigorous QA/QC inspection.
Product Attributes
- Customization
- Available
- Material
- Ceramic
- Type
- Random Packing
- Model NO.
- RJ-2015
- Usage
- Chemical Engineering
- Structure Feature
- a Semicircular Arc
- Effect
- Random Packing
- Source
- Argil
- Character
- Acid Resistance
- Materials
- Argil
- Advantage
- High Mass Transfer Efficiency
- Transport Package
- Carton Box, Ton Bag, Steel Drum
- Specification
- 25mm 38mm 50mm 76mm
- Trademark
- RONGJIAN
- Origin
- China
- HS Code
- 6909110000
- Production Capacity
- 10000ton/Year
- Package Size
- 100.00cm * 100.00cm * 100.00cm
- Package Gross Weight
- 1350.000kg
Shipping
- Shipping Cost:
- Contact the supplier about freight and estimated delivery time.
Online Trading Protection
- Payment Guarantee
-
Platform-protected payments with refund support for eligible order issues.
- Platform Logistics
- Clearer shipment tracking with platform-supported logistics.
- Inspection Service
- Optional pre-shipment inspection for quality and quantity checks.
- After-Sales & Dispute Handling
- Platform-assisted dispute resolution, including refunds or returns when applicable.
Only orders placed and paid through Made-in-China.com Secured Trading are eligible for payment protection and the corresponding platform services.
Product Images of Ceramic Intalox Saddles Ring Ceramic Intalox Saddle for Ceramic Scrubber Tower Packing
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Ceramic Intalox Saddles Ring Ceramic Intalox Saddle for Ceramic Scrubber Tower Packing -
Ceramic Intalox Saddles Ring Ceramic Intalox Saddle for Ceramic Scrubber Tower Packing -
Ceramic Intalox Saddles Ring Ceramic Intalox Saddle for Ceramic Scrubber Tower Packing -
Ceramic Intalox Saddles Ring Ceramic Intalox Saddle for Ceramic Scrubber Tower Packing -
Ceramic Intalox Saddles Ring Ceramic Intalox Saddle for Ceramic Scrubber Tower Packing -
Ceramic Intalox Saddles Ring Ceramic Intalox Saddle for Ceramic Scrubber Tower Packing -
Ceramic Intalox Saddles Ring Ceramic Intalox Saddle for Ceramic Scrubber Tower Packing
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Product Description
Model Range: IMTP #15 to #70 (equivalent to nominal sizes DN25, 38, 50, 76mm)
Standard Dimensions:25mm (1"): 25 × 19 × 3mm (Diameter × Height × Wall Thickness)
38mm (1.5"): 38 × 28 × 4mm
50mm (2"): 50 × 36 × 5mm
2. Key Performance Metrics
Specific Surface Area: 142-450 m²/m³ (higher surface area for smaller sizes)
Void Fraction: 70-78% (optimized for low pressure drop)
Bulk Density: ~2350 kg/m³ (typical ceramic packing density)
Operating: >1400°C (continuous service)
Firing Range: 1280-1320°C (manufacturing process)
Chemical Resistance:
Resistant to all inorganic/organic acids.
Suitable for alkaline environments (pH <14)
Water Absorption: ≤0.5% (low porosity ensures durability)
4. Applications & Advantages
Primary Industries:
Chemical processing (acid gas scrubbing, distillation)
Metallurgical (gas purification, exhaust treatment)
Oxygen/nitrogen plants (cryogenic air separation)
Equipment Compatibility:
Absorption towers, quenching columns, packed bed reactors
Performance Benefits:
15-20% higher capacity vs. random packings (e.g., Raschig rings)
20-60% lower pressure drop due to optimized flow channels
Superior mass transfer from serrated surface design
5. Material & Quality Standards
Base Material: High-alumina ceramic (Al2O3 ≥23%)
Standards Compliance: ASTM D6801 (industrial ceramics), ISO 9001
Name | Size (mm) | Diameter×Height×Thickness (mm) | Surface area (m2/m3) | Free volume (%) | Bulk numbers (per/ m3) | Bulk density (kg/m) | Dry packing Factor (m-1) |
ceramic intalox saddle | Φ16 | 16*12*2 | 450 | 70 | 710 | 382000 | 1311 |
Φ25 | 25*19*3 | 250 | 74 | 610 | 84000 | 617 | |
Φ38 | 38*30*4 | 164 | 75 | 590 | 25000 | 389 | |
Φ50 | 50*40*5 | 142 | 75 | 560 | 9300 | 323 | |
Φ76 | 76*57*9 | 92 | 78 | 530 | 1800 | 194 |
The arc-shaped liquid channels reduce gas flow resistance and minimize radial diffusion when liquid flows downward.
The hybrid shape (between circular and saddle-shaped) improves liquid distribution and increases gas flow paths.
Superior Chemical & Thermal ResistanceResistant to inorganic acids, organic acids, and organic solvents.
Withstands high temperatures, making it suitable for harsh industrial environments.
Low Pressure DropReduces energy consumption in gas processing applications.
Corrosion & Heat ResistanceIdeal for acidic, high-temperature, and corrosive environments (e.g., sulfuric acid production, exhaust gas scrubbing).
Metallurgical Industry: High-temperature gas treatment, smelting furnaces.
Environmental Protection: Waste gas purification, wastewater treatment.
About the Supplier
This supplier has been audited by TÜV Rheinland. Verify the report on the official TÜV Rheinland website with ID "MIC-ASI249998". Items marked "
" are certified.
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Company Profile
Pingxiang Rongjian Environmental Protection Chemical Packing Co., Ltd.
Company Profile
Established in 2010, Pingxiang Rongjian Environmental Protection Chemical Packing Co., Ltd. is a high-tech enterprise specializing in the R&D, production, and sales of chemical packing and environmental protection materials. After 14 years of rapid development, the company has become a leading global supplier of industrial packing materials, with products exported to over 100 countries and regions. We employ more than 300 staff, including nearly 100 technical professionals, forming a highly skilled and experienced R&D and production team.
Corporate Strength & CertificationsAuthorized Certifications: Certified with ISO 9001 Quality Management System, ISO 14001 Environmental Management System, and ISO 45001 Occupational Health & Safety Management System.
Technological Leadership: Holds 17 national patents and has been awarded multiple national-level "High-Quality Product" titles.
Production Capacity: Modern manufacturing facilities with an annual output exceeding 10, 000 tons, capable of meeting large-scale global demand.
Core Products & ApplicationsOur main products include:
Ceramic Packing: Ceramic balls, structured ceramic packing, and random ceramic packing, featuring high-temperature resistance, corrosion resistance, and durability for harsh industrial conditions.
Adsorption & Catalytic Materials: Molecular sieves, catalysts, and activated alumina, widely used in petrochemical and gas purification industries.
Environmental Filtration Media: Activated carbon and filtration materials for wastewater and exhaust gas treatment.
Metal & Plastic Packing: Lightweight and corrosion-resistant structured/random packing for diversified industrial needs.
These products are extensively applied in domestic industries such as power generation, petroleum, chemical processing, metallurgy, environmental protection, and pharmaceuticals, as well as in high-end sectors including aerospace. They are also exported to Europe, North America, Southeast Asia, the Middle East, and other global markets, earning long-term trust from customers for their superior quality.
Quality & Service CommitmentAdhering to the principle of "Quality First, Innovation Driven, " we implement strict quality control from raw material selection to production, ensuring stable and reliable product performance. We provide customized solutions, technical consultation, and after-sales support to deliver lasting value to our clients.
Vision for the Future
Rongjian Environmental Protection will continue to innovate in the field of industrial packing materials, promoting sustainable industrial development through advanced technology, and striving to become the most trusted global partner for our customers.
About Our Factory & Business Background
- Address
- No. 1-269, Zone B, Xiangdong Industrial Park, Xiangdong District, Pingxiang, Jiangxi, China
-
Terms of Payment
- T/T, Western Union
- International Commercial Terms(Incoterms)
- FOB, EXW, CIF, DAP, FCA
- Average Lead Time
-
Peak Season Lead Time: within 15 workdays
Off Season Lead Time: within 15 workdays -
Nearest Port
- Shanghai Port
-
Minimum Order Quantity
- 1 Ton
-
Supply Chain Partners
- 1
Our Production Capability & Technical Expertise
- Main Products
- Ceramic Ball, Pall Ring, Molecular Sieve, Honeycomb Ceramic, Activated Alumina, Structured Packing, Metal Random Packing, Plastic Random Packing, Ceramic Random Packing
-
Production Lines
- 2
-
Production Machines
- Furance, Electric Kiln, Drying Furnace, Screening Machine
-
QA/QC inspectors
- 3 people
-
Inspection Type for Finished Products
- Random inspection(Visual inspection & Function inspection)
-
Inspection Method for Finished Products
- Have instruction but no written records
-
Customization Options
- Customization from Samples, Customization from Designs, Full Customization, Minor Customization, Flexible customization
-
OEM Service Available
- Yes
-
R&D Engineers
- 5 people
-
Traceability of Raw Materials
- Yes
Our Industry Experience & Global Business Record
-
Export Year
- 1 Years
- Main Markets
- North America, South America, Eastern Europe, Southeast Asia, Africa, Eastern Asia, Western Europe
-
Repeat Buyers Choice
- 50%~80%
-
Number of Foreign Trading Staff
- 5
-
Overseas Agent/Branch
- No
-
New Products Launched in Last year
- No
Our Certifications, Standards & Industry Recognition
-
Management System Certification
- ISO9001:2015, ISO14001, ISO45001:2018
FAQ
- What are the available sizes for Ceramic Intalox Saddles?
- Models range from IMTP #15 to #70, covering nominal sizes DN25, 38, 50, and 76mm with specific dimensions for diameter, height, and wall thickness.
- Is customization available for these saddles?
- Yes, we offer full customization, minor customization, and flexible customization based on customer samples or designs.
- What is the minimum order quantity (MOQ)?
- The minimum order quantity is 1 Ton.
- What are the payment terms?
- We accept T/T (Telegraphic Transfer) and Western Union.
- What is the average lead time for production?
- The average lead time is within 15 workdays for both peak and off-season periods.
- What certifications does the product comply with?
- The product complies with ASTM D6801 (industrial ceramics) and ISO 9001 standards.
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