Alumina/Cordierite/Mullite/Corundum 43X43 Cell, 150X150X300mm Honeycomb Ceramic Carrier Regenerator for Rto and Rco

Product Description

Alumina/Cordierite/Mullite/Corundum 43X43 Cell, 150X150X300mm Honeycomb Ceramic Carrier Regenerator for Rto and Rco

Honeycomb ceramic Carrier
Ceramic carriers are used as support structures for functional media, such as adsorbents, biofilms, or catalytic layers. They feature customizable channel designs and robust mechanical strength, suited for secondary processing like coating or impregnation.

Common Materials: Cordierite, alumina, porous ceramics

Cell Density: 30-400 CPSI (various shapes: square, hexagonal, round)

Functions
Provide stable structure for adsorption, bioreaction, or catalysis

Facilitate optimized flow dynamics and gas-liquid-solid contact

Serve as a functional platform for SCR catalysts, zeolites, or biological agents

Applications
SCR Catalyst Carriers for NOx reduction

Biological Media in wastewater treatment (biofilm carriers)

Adsorption Beds for molecular sieves and air purification

Acid Gas Treatment Modules in flue gas desulfurization systems

Industries
Environmental protection (air/water), petrochemical, power generation, chemical reactors, pharmaceuticals, and clean energy sectors.
 

Application

Key Benefits:

1.SUPERIOR Catalytic Platform: Provides massive active surface area & stable support for chemical reactions, maximizing catalyst efficiency and lifespan.

2.HIGHLY EFFICIENT Thermal Management: Enables rapid heat exchange and recovery (>90% thermal efficiency), drastically reducing energy consumption in thermal processes.

3.PRECISION Filtration: Achieves high-efficiency capture of fine particles (PM2.5/10, soot, metal inclusions), ensuring compliance or process purity.

4.OPTIMIZED Mass Transfer: Structured channels minimize pressure drop while maximizing gas/liquid contact, enhancing separation and reaction processes.

5.EXTREME Durability: Withstands harsh conditions including HIGH TEMPERATURES (up to 1600°C+), chemical corrosion, and thermal cycling, ensuring long-term reliability.

 

Product Description

Materials: Alumina, Dense Alumina, Cordierite, Dense Cordierite, Mullite, Corundum Mullite and others.

Specifications: 100x100x100, 100x150x150, 150x150x150, 150x150x300mm and others.

Hole count: 25x25, 40x40, 43x43, 50x50, 60x60 and others.

Key Types & Shapes:
1.Catalyst Supports (e.g., Ceramic Substrates): The essential base for catalysts (e.g., precious metals) in emission control systems. Shapes: Primarily cylinders or rectangular blocks. Uses: Automotive catalysts (TWC, DOC, SCR, DPF, GPF), industrial SCR/SNCR DeNOx, VOCs catalytic combustion.

2.Thermal Regenerators (Heat Storage Bodies): Designed for cyclic heat absorption and release in systems like RTOs (Regenerative Thermal Oxidizers) and industrial furnaces. Delivers: Ultra-high thermal efficiency (>90%) and significant energy savings. Shapes: Large rectangular blocks dominate, sometimes custom shapes.

3.Filters (e.g., Particulate Filters):Trap and remove particulate matter (PM) or impurities via microporous channel walls. Shapes: Cylinders are common; specialized plugged structures for DPFs (Diesel Particulate Filters). Uses: Diesel exhaust filtration (DPF), molten metal filtration (Al, Cu, Fe), high-temperature gas cleaning.

4.Structured Packing: Replace random packing in chemical towers (distillation, absorption). Benefits: Higher efficiency, lower pressure drop, increased capacity. Shapes: Typically cylinders or rectangular blocks.

By External Shape: Available in STANDARD forms like Cylinders (Round) and Rectangular Blocks (Square/Long), plus CUSTOM shapes to fit specific reactor/furnace designs.

In today's eco-conscious industrial landscape, honeycomb ceramics have become indispensable. As catalyst supports, they enable efficient emission control in automotive exhaust systems; as regenerators, they achieve over 90% heat recovery in RTO units; as filters, they ensure purity in metallurgical molten metal processing.

This advanced porous ceramic material combines extreme temperature resistance (1600°C+) and corrosion tolerance with customizable shapes-from cylindrical catalyst carriers to square heat storage blocks-to fit diverse industrial equipment needs. Its adaptability and durability make it a cornerstone for clean production and energy optimization.

 

Key Application Industries:

1.[ENVIRONMENTAL PROTECTION]: Automotive & diesel exhaust systems (TWC, DOC, SCR, DPF, GPF), Industrial flue gas DeNOx (SCR/SNCR), VOCs abatement (RTO/RCO), Power plant/generator emissions control.

2.[CHEMICAL & PETROCHEMICAL]: Catalyst supports for reactors, Structured packing for distillation/absorption towers, Gas purification.

3.[METALLURGY & FOUNDRY]: Molten metal filtration (Aluminum, Copper, Iron/Steel), High-temperature flue gas treatment, Waste heat recovery.

4.[POWER GENERATION]: Gas turbine emissions control, Biomass/waste incineration flue gas cleaning (DeNOx, dust removal).

5.[OTHER INDUSTRIES]: Energy-saving in ceramic kilns, Paint booth exhaust treatment, Laboratory burners, Industrial process gas treatment.

 

Product Parameters

 

Chemical analysis of RTO Heat Exchange Honeycomb Ceramic

Comosition	Value(%)
Al2O3	55~65
SiO2	25~35
MgO	1~5
Fe2O3+TiO2	3~5
Others	<5

Technical Specification of RTO Heat Exchange Honeycomb Ceramic

Index	Unit	Value
Density	g/cm3	1.7~2.0
Coefficient of heat expansion	(X10-6K-1)(20-800ºC)	≤3.0
Specific heat	(J/Kg.k)(20~1000ºC)	900~1150
Thermal conductivity	(20~1000ºC)	1.2~1.8
Impact thermal resistance	(ºC/min)	≥350
Max.working temp.	ºC	1320
Water absorption	%	15~25

Dimension and Other Physical Properties

Dimension	Quantity of channels	Wall thickness	Outside wall thickness	Channel width	Void section	Weight piece
150 × 150 × 300	25 × 25	1.0mm ± 0.1	1.2mm ± 0.15	4.8-5.0mm	67%	4.0-5.0kg
150 × 150 × 300	32 × 32	0.9mm ± 0.1	1.2mm ± 0.15	3.8-3.9mm	61.6%	4.6-5.6kg
150 × 150 × 300	40 × 40	0.7mm ± 0.1	1.1mm ± 0.15	2.9-3.1mm	64%	4.7-5.7kg
150 × 150 × 300	43 × 43	0.65mm ± 0.1	1.1mm ± 0.15	2.7-2.9mm	62%	4.8-5.8kg
150 × 150 × 300	50 × 50	0.6mm ± 0.1	0.8mm ± 0.15	2.3-2.5mm	61%	4.8-5.8kg
150 × 150 × 300	60 × 60	0.45mm ± 0.1	0.8mm ± 0.15	1.9-2.1mm	63.4%	4.7-5.7kg

 Honeycomb Ceramic Carrier Honeycomb Ceramic Industrial Ceramic Honeycomb Ceramic Filter Honeycomb Monolith Ceramic Honeycomb Ceramic Plate Diese Particulate Filter Honeycomb Ceramic Honeycomb

Detailed Photos

 

Packaging & Shipping

Customers Visiting

FAQ

Q1: Where Is Your Factory Located?

A: Our factory are located in No.1-269, Zone B, Xiangdong Industrial Park, Xiangdong District, Pingxiang City, Jiangxi,China.welocme your visiting.

Q 2: What Are Your Main Products?
A:Our factory mainly produces various kinds of ceramic balls (including Activated alumina, Grinding Ball, Refactory Ceramic Ball, Porous ceramic ball,Zirconia Ball, Ceramic Inert Ball etc. ),molecular sieves(including 3A/4A/5A/13X etc.) ,actived alumina, tower random packing(including plastic/metal/ceramic material of Pall Ring,intalox saddle lMTP,Raschig Ring,Cascade Mini Ring etc.), structured packing(including Vane demister, Plastic Mesh Demister, Wire Mesh Separator Demister,Ceramic/plastic/metal Structured Packing etc.),Honeycomb ceramic,Ceramic Bio Bacteria Ball,Ceramic Acid Proof Brick,Exteriment packing etc.

Q3: What Kind Of Payment Do You Accept?
A:we accept T/T,western union.

Q4:What's your terms of delivery?
A:EXW, FOB, CIF,DAP.

Q5: Can I get free samples?                                               
A: Yes, free samples 5-10 kg,please advise your contact details.

Q6: What is your MOQ?
A: The MOQ is different as per different products, for example, 1 Ton for ceramic ball.